Start by analyzing:

1. Audit Your Current Packaging Use

• What types of plastics you’re using (bubble wrap, poly mailers, etc.)
• How much you use per month
• Which products are most at risk during shipping

This baseline helps you identify easy wins and where protective alternatives are most needed.

2. Research Sustainable Alternatives

Look for paper-based materials that offer both protection and presentation. For example:

• Honeycomb Cushion Packaging – For void fill and breakable items
• Corrugated Mailers – Lightweight but strong
• Recyclable Kraft Tape – A replacement for plastic shipping tape

Ask suppliers for samples and drop-test certifications to ensure performance.

3. Test Before Full Rollout

Before going all-in, test paper alternatives with a few SKUs or on limited orders. Track:

• Customer feedback
• Damage rates
• Fulfillment speed
• Storage needs

Use this pilot phase to optimize packing processes and identify training needs.

4. Train Your Team

Paper packaging requires a slightly different handling approach. Train your warehouse staff on:

• Proper wrapping techniques
• Efficient usage to reduce waste
• Cross-training to ensure consistency

Your team is the front line of the sustainability mission—equip them to succeed.

5. Communicate the Change

Update your website, packaging inserts, and product pages to let customers know: “We’ve replaced plastic packaging with eco-friendly Honeycomb Packaging paper alternatives—because we care about the planet as much as your products.” This transparency builds loyalty and encourages eco-minded customers to keep choosing you.

6. Partner with a Supplier You Can Trust

Look for a supplier who can scale with your business and understands your values. “It’s time to ditch plastic for good. Here’s how smart businesses are making the shift to paper-based packaging — and why you can’t afford to be left behind.”

Here at Ion Eco Products, we believe we are that partner.